Audi 80/90/Coupe

since 1986-1991 of release

Repair and car operation

Audi 80/90/Coupe
+ 1.2. Car identification
+ 2. Engines, carburetors
3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Exhaust system
+ 7. Ignition system
+ 8. Transmission
+ 9. Suspension brackets, wheels
+ 10. Brake system
+ 11. Steering
- 12. Body, salon
   12.2. Central section of a guard
   12.3. Cowl rope
   12.4. Forward guard
   12.5. Forward wing
   12.6. Lock pins of a cowl, rubber shock-absorber
   12.7. Cowl
   12.8. Gas-filled rack (Sedan models)
   12.9. Trunk lid
   12.10. Back door (Compartment model)
   12.11. Forward door, bottom door loop
   12.12. Adjustment of a window and a bearing element of a door
   12.13. Window condensing jams, a window regulator
   12.14. Door lock
   12.15. Draft of lever transfer of the lock
   12.16. Rope of the internal door lock
   12.17. Rotary clamp, adjusting spring
   12.18. Adjustment of doors
   12.19. A bearing element of a door
   12.20. Central lock
   12.21. The pump with two modes of forcing
   12.22. Leading activator
   12.23. Activator of a back door
   12.24. Trunk lid activator
   12.25. Activator of a cover of a fuel tank
   12.26. Door glass (Compartment model)
   12.27. Adjustment of a butt slip (Compartment model)
   12.28. Framework of a back door, bottom loop of a door
   12.29. A bearing element of the back door, a condensing stopper
   12.30. Rope, sharnirny lever
   12.31. Door handle
   12.32. Holder of components of a door
   12.33. Hatch
   12.34. Bumper casing
   12.35. Sealing of a rear bumper
   12.36. An extending clamp
   12.37. Forward spoiler / laying of a niche of a wheel (Compartment model)
   12.38. Top overlay of a forward spoiler (Compartment model)
   12.39. Back spoiler / laying of a niche of a wheel
   12.40. Rear bumper (Compartment model)
   12.41. Window regulators
   12.42. Internal furnish of a body
   12.43. Sitting
+ 13. Central air
+ 14. Electric equipment

12.13. Window condensing jams, a window regulator

GENERAL INFORMATION

Window frame in assembly

1. A bolt with a six-sided head
the bearing element to a door frame fixes
2. Window sealant
3. Window regulator
remove only when the bearing element of a door is removed
4. Slip
5. A clamp for a rope of a regulator of a window
6. Door glass
remove only when the bearing element of a door is removed

7. Lock washer
8. Washer
9. Prokladochnoye ring
10. Shock-absorber
11. A bolt with a six-sided head of 6 N of m.
12. Cap
13. Cover of the internal lock of a door
14. A bearing element of making elements of a door
15. Door frame

Window regulator in assembly

1. Condensing laying of door glass
2. Lock washer
3. Washer
4. Amortization plug
5. Door glass
remove bearing element of a door
6. Window regulator
remove together with a bearing element of a door

7. Cover of the lock of a door
8. Fixing pin
9. A bolt with a six-sided head for doorframe fastening
10. Six-sided nut of 6 N of m.
11. Plate of the holder
12. Door frame
13. Condensing laying

Condensing jams

insert from below in directing windows

and = 65 mm

it is measured from the end of a groove of a window

The stopper is used as a sealant, and also antinoise means.

Window regulator

Removal

PERFORMANCE ORDER

1) remove bearing element of components of a door
	2) remove a lock washer 2
3) remove an assembly washer and a protective material
4) pull out a window from a lock of the elevating mechanism of a window
5) unbend a clip 7 in the direction of an arrow and pull out a rope from a clip
6) unscrew bolts with a six-sided head 6
7) unscrew bolts with a six-sided head 16

Installation

Installation carry out upside-down, in view of the following:

PERFORMANCE ORDER

1) screw up bolts with a six-sided head of 6 N of m.

2) place shock-absorbers between a window and a bearing element

3) check a window and if necessary adjust it

Window frame in assembly (Compartment model)

1. Screw, 20 N of m.
2. Aluminum clamping slip
3. Clip, external
4. Clip, internal
5. Door glass
6. Adjusting clamp
7. Window regulator
8. Butt slip
9. Screw, 20 N of m.

10. Buffer
11. Arm
12. Nut, 6 N of m.
13. Bolt, 15 N of m.
14. Adjusting washer
establish, as it is required
15. Bolt, 15 N of m.
16. Flat nut / washer, 15 N of m.

Window regulator, removal / installation (Compartment model)

Prevention

Location of intermediate rings should be noted before removal of a regulator of a window.

Removal

PERFORMANCE ORDER

1) remove the decorative panel of a door
	2) note location of four top bolts of a regulator of a window (arrow A)
3) weaken the bottom bolts of a regulator of a window (arrow B)
4) remove intermediate rings
5) unscrew all six bolts of a regulator of a window
6) remove a window regulator from a door

Installation

PERFORMANCE ORDER

	1) paste sticky strips, as is shown in drawing, on a window pencil note the size and = 20 mm
2) establish a window regulator in a door covering
3) insert draft of the lock with the button of the door lock
4) establish into place all bolts of a regulator of a window and tighten manually
5) pay attention to the marks made round the top bolts
	6) close a door and check the sizes: b= 19.5-21.00 mm with = 12.0 – 15.0 mm
Prevention If the sizes do not correspond specified, move a window regulator in a door covering while the sizes will not coincide with the specified. Rough pressure of glass in the field of the central rack of a body or discrepancy of the sizes b and with the demanded can cause noise from a wind or a leak.
7) place intermediate rings under bolts
8) close a door and check pressure of glass upon a door; the door should be closed easily

Window regulator, check (Compartment model)

PERFORMANCE ORDER

1) open a door

2) with chalk rub edge of glass which touches the central rack of a body

3) close and again open a door

4) check a print left chalk on condensing laying of a window

5) if the print is on all length of condensing laying, door glass is established correctly; if is not present: add or clean intermediate rings, and then anew carry out check

6) close a door and a window

7) place a metal ruler outside how it is shown in drawing

and = 17-18 mm
to reach the size and, the butt slip can be adjusted

8) establish the decorative panel of a door

9) check the car on noise from a wind and a leak

Window regulator, adjustment (Compartment model)

Prevention

The covering of a window and door is necessary for regulating first of all.

PERFORMANCE ORDER

	1) weaken bolts (shooters)
2) close a door
3) further two experts be required; slightly press on bearing element in the direction opposite to a roof and a rack
4) apply slightly more force, than it is necessary. Rubber laying will return bearing element to appropriate situation
5) at this time the second expert (from within the car) places intermediate struts between a covering of a door and a window regulator
6) establish bolts from under a bottom and tighten; 15 N of m.

Window regulator (models of the Compartment 1990 modeling years)

Removal

PERFORMANCE ORDER

1) remove bearing element of a door
2) remove a lock washer 2
3) remove a fixing washer and the loose leaf
4) remove a window, unscrew adjusting bolts
5) unscrew bolts with a six-sided head of a regulator in the lower part of a door

Installation

Installation carry out upside-down, in view of the following:

PERFORMANCE ORDER

1) tighten bolts with a six-sided head with the moment of 6 N of m.

2) place the loose leaf between a regulator of a door and glass

3) check and if necessary adjust a window arrangement
Prevention
Turn an adjusting detail for adjustment of a free wheeling between the handle of a door and the door lock.

During adjustment it is not necessary to apply force to the squeezing lever.

4) the maximum free wheeling between the squeezing lever and the adjusting adaptation 0.5 – 1.0 mm

Arrangement of elements

The condensing flange should adjoin to glass in course avoidance.

Condensing stopper

to place in a window groove

and = 25 mm

it is measured from the end of a groove of a window