Audi 80/90/Coupe

since 1986-1991 of release

Repair and car operation



Audi 80/90/Coupe
+ 1.2. Car identification
+ 2. Engines, carburetors
3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Exhaust system
+ 7. Ignition system
- 8. Transmission
   8.1.2. A fork - the main cylinder of coupling
   8.1.3. Press coupling disk
   8.1.4. Malfunctions of coupling
   + 8.2. Mechanical transmission 012
   + 8.3. Mechanical transmission 01А
   + 8.4. Automatic transmission 089
   + 8.5. Automatic transmission 087
   8.6. Dismantling and assembly of automatic transmissions
   8.7. Block of valves
   + 8.8. Automatic transmission 097
+ 9. Suspension brackets, wheels
+ 10. Brake system
+ 11. Steering
+ 12. Body, salon
+ 13. Central air
+ 14. Electric equipment


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8.1.2. A fork - the main cylinder of coupling

GENERAL INFORMATION

Hydraulic system of coupling

1. Tank of working liquid
2. Consolidation
3. Hydraulic hose
4. Main cylinder of coupling
5. Lock nut
6. Fork
7. Pin
8. 20 N of m.
9. Clamp
10. Working cylinder
if the working cylinder has a plastic basic ring, slightly grease an external surface of a ring before installation
11. Washer
12. 25 N of m.
13. The valve for pumping
open only for pumping
use the tool for pumping of brake system 1116
maximum working pressure: 25th bar
14. Connector, 15 N of m.
15. A delivery tube (with a pressure head hose)

Prevention

Do not squeeze out a coupling pedal at the removed working cylinder.


Before adjustment of a fork of the main cylinder of coupling make sure that the fork of the amplifier of brake system is adjusted according to necessary height of a pedal of a brake.

The uncoupling device

1. Working cylinder of coupling
at installation move the lever to insert a bolt
2. 25 N of m.
3. Pusher
grease the end
4. Squeezing bearing
wipe, do not wash
if publishes noise, replace
5. A bolt with a head under a face key, 35 N of m.
being self-stopped, always replace
6. Squeezing lever
wipe, do not wash
if publishes noise, replace
7. Returnable spring
fix on the squeezing lever
8. The directing plug
9. Epiploon of an entrance shaft
take from the plug the VW 681 tool
insert the tool 4450
10. Ring consolidation
always replace
11. Washer
smaller diameter (the bent party) is directed to directing plug
12. Rasporny detail
13. A core with a spherical tip (25 N of m)
14. Transmission

Before installation of a disk of coupling clear shlitsa of an entrance shaft, and also nave teeths if the disk is used repeatedly, from traces of corrosion and the greasing remains. Put very few greasing (G 000 100) only on a shlitsa of an entrance shaft. Establish a disk on a shaft and move forward-back while the nave of a disk will easily not slide. Remove all superfluous greasing.

Adjustment

PERFORMANCE ORDER
1) check adjustment of a fork of the amplifier of brake system: and = 269.0 mm + 0.5 mm

Prevention

During measurement the pusher should be perpendicular surfaces of the amplifier of brake system.


2) adjust a fork of the main cylinder of coupling: and = 116.0 mm + 0.2 mm
3) the pedal of coupling should be higher approximately on 10 mm than a brake pedal
4) the returnable spring should return a coupling pedal in a starting position
5) the pedal of coupling should not concern an arm in a starting position

Prevention

The insufficient gap between a pedal of coupling and an arm results in premature wear.