Audi 80/90/Coupe + 1.2. Car identification + 2. Engines, carburetors
3. Greasing system + 4. Cooling system + 5. Fuel system + 6. Exhaust system + 7. Ignition system + 8. Transmission + 9. Suspension brackets, wheels + 10. Brake system + 11. Steering + 12. Body, salon + 13. Central air + 14. Electric equipment
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System of greasing of the engine in collecting (4-cylinder models)
1. Stopper of a maslozalivny mouth 2. Laying 3. An oil nozzle for piston cooling 4. 10 N of m, grease with fixing structure AMV188 100 02 5. Ring laying 6. Tube of a maspopriyemnik 7. Laying of the oil pallet to grease with gluing structure at installation it is not allowed 8. The oil pallet, for removal it is necessary: oil sleeps, to establish the adaptation 10-222 to remove an engine mudguard, to remove the protective panel of the pallet 9. Drain stopper of the oil pallet 10. Sealing ring 11. 25 N of m. 12. The cover of the oil pump – on a cover is available the reduktsionny valve 13. Gear wheels of the oil pump width of a gear wheel of 36 mm 14. 20 N of m. 15. 10 N of m. |
16. The sensor of emergency pressure of oil with a threshold of operation 0,3. atm (brown color) 25 N of m. 17. The oil filter – turn on a special key 18. 25 N of m. 19. Maslookhladitel – before installation grease a condensed surface with structure AMV188 100 02, check a gap with engine details 20. Ring laying 21. Sealing ring 22. Laying 23. 25 N of m. 24. Case of the oil filter 25. Sealing rings 26. Display contact sensor of pressure of oil of 1,8 atm (white color), 25 N of m. 27. A six-sided cap or the sensor of the index of temperature of oil – the moment of an inhaling of 10 N of m. 28. The directing plug oil щупа 29. Oil щуп |
Prevention
If in oil a significant amount of metal shaving is found, it is necessary to clean oil channels and to replace the oil filter.
It is possible to remove and establish all specified details without engine dismantle from the car.
All laying and consolidations are subject to obligatory replacement.
Gap check between teeths of gear wheels
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the new pump – 0,05 mm limiting gap – 0,20 mm |
Check axial люфта gear wheels
Refueling volumes and recommended brands of oils
fill in oil, only with SF marking
In – all-weather oil
With – seasonal oil
refueling volume with the oil filter – 3,0 l
without the oil filter – 2,5 l
Uspokoitel – removal / installation
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moment of an inhaling of 350 N of m. bolt of an uspokoitel, tighten a face natural the extension piece 2079
put on surfaces of a female thread and a bolt carving anticorrosive structure of AVM 188 001 02 |
Weakening of fastening of a mudguard of the engine
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unscrew two bolts of fastening (are specified by shooters) |
System of greasing of the engine in collecting (5-cylinder models)
1. Oil filter otvorachivayy special key pay attention to the instruction on the filter case 2. Laying is subject to obligatory replacement landing on kleyushchy structure is not allowed 3. 10 N of m. 4. Laying is subject to obligatory replacement landing on kleyushchy structure is not allowed 5. Lock plate is subject to obligatory replacement 6. 10 N of m. 7. Oil pallet for removal, it is necessary to weaken fastening of a mudguard of the engine | 8. 40 N of m. 9. Sealing ring replace surely 10. 25 N of m. 11. Bottom cover of a flywheel 12. 20 N of m. 13. Contact sensor of pressure of oil (white color) moment of an inhaling of 25 N of m. 14. The sensor of emergency pressure of oil with a threshold of operation of 0,3 atm (brown color) moment of an inhaling of 25 N of m. 15. Sealing washers replace surely 16. Oil щуп the difference of levels between two labels corresponds to volume of oil of 1,0 l |
Prevention
It is possible to remove and establish all specified details without engine dismantle from the car.
Oil pump and components of a gear belt of a drive (5-cylinder models)
1. A conducted gear wheel of a cam-shaft at replacement of a gear belt watch for correctness of installation of a gear wheel 2. 80 N of m. 3. Cover of a belt of a drive of a cam-shaft (top) 4. Gear belt of a drive of a cam-shaft 5. 10 N of m. 6. Cover of a belt of a drive of a cam-shaft (bottom) 7. 10 N of m. 8. 350 N of m. 9. Uspokoitel 10. A directing pulley remove the adaptation 3034 11. 10 N of m. 12. Epiploon remove the adaptation 320.3 before installation slightly grease the worker and external edges establish an opravka from a set adaptations 2080А press against the stop an opravka a press from a set of adaptations 2080А |
13. Reduktsionyy valve moment of an inhaling of 40 N of m. operation threshold 5,3–6,3 atm. 14. 10 N of m. 15. Oil pump it is replaced only assembled watch correctness of installation on the relation to the crankshaft 16. 10 N of m. 17. Laying 18. An oriyentadionny label "triangle" specifies gear wheels of the oil pump towards a predny cover 19. 20 N of m. 20. Cover of a driving belt (back) 21. Remote plugs 22. 10 N of m. 23. 20 N of m. |
Refueling volumes and recommended brands of oils
fill in oil, only with SF marking
In – all-weather oil
With – seasonal oil
refueling volume with the oil filter – 3,5 l
without the oil filter – 3,0 l
Oil pump and components of a gear belt of a drive (Compartment model)
1. Moment of an inhaling of 10 N of m. 2. Moment of an inhaling of 65 N of m. 3. A conducted gear wheel of a cam-shaft at installation of a belt of a drive, pay attention to an oriyentatsionny label 4. Gear belt of a drive of a cam-shaft 5. Cover of a driving belt (back) 6. Cover of a driving belt (top) 7. Remote plugs 8. Moment of an inhaling of 10 N of m. 9. Cover of a driving belt (bottom) 10. Uspokoitel 11. A bolt of an uspokoitel, tighten with the moment of 350 N of m, using the extension piece 2079 and a face key 2084 |
12. Epiploon 13. Reduktsionny valve and sensor of temperature of oil pressure of operation of the valve from 5 to 8 atm. 14. Roller of a natyazhitel 15. Oil pump it is replaced only assembled at installation watch the provision of an adjusting pin of the crankshaft 16. Gear wheels of the oil pump the triangular label is turned towards a cover 17. Laying |
System of greasing of the engine (Compartment model)
1. Stopper of a maslozalivny mouth at laying damage, replace 2. Oil filter turn on by means of a special key turn manually familiarize with the instruction on the filter case 3. Sensor of emergency pressure of oil moment of an inhaling of 6 N of m turn on fixing structure of D6 4. Adapter moment of an inhaling of 50 N of m. 5. Laying landing on gluing structure is not allowed 6. Moment of an inhaling of 10 N of m. 7. A clamp, replace |
8. The moment of an inhaling of bolts М6 – 10 N of m, bolts М8 – 20 N of m. 9. Oil щуп for check of level of oil 10. The display contact sensor of pressure of oil on 1,8 atm (white color) moment of an inhaling of 25 N of m. 11. The contact sensor of emergency pressure of oil on 0,3 atm (brown color) moment of an inhaling of 25 N of m. 12. Tube of a maslopriyemnik 13. Moment of an inhaling of bolts of 10 N of m. 14. Partition 15. Oil pallet before installation clear the contact planes 16. Laying replace 17. Moment of an inhaling of 30 N of m. |
Prevention
If in oil a significant amount of metal shaving is found, it is necessary to clean oil channels and to replace the oil filter.
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