Audi 80/90/Coupe + 1.2. Car identification + 2. Engines, carburetors
3. Greasing system - 4. Cooling system 4.2. Models with 5-cylinder engines 4.3. Compartment models + 5. Fuel system + 6. Exhaust system + 7. Ignition system + 8. Transmission + 9. Suspension brackets, wheels + 10. Brake system + 11. Steering + 12. Body, salon + 13. Central air + 14. Electric equipment
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Radiator in collecting (4-cylinder models)
1. Rubber plug 2. Top hose of a radiator 3. Hose of removal of air 4. Rezinometallichesky plug 5. Dilator tank test pressure 1,2–1,5 atm 6. Temperature sensor for turning on of the fan after an engine stop for the purpose of cooling of fuel injectors and gasoline pipe lines 7. Stopper of a tank of a dilator 8. Spring bracket 9. Radiator casing | 10. Electrofan обдува radiator 11. Fan electric motor обдува radiator (water protected) 12. Klinoremenny transfer of the fan 13. Radiator at removal remove hoses and disconnect from an arm remove a radiator with the fan and the directing device 14. Moment of an inhaling of 10 N of m. 15. Air pipe 16. Arm 17. Sealing ring 18. Fan thermoswitch 19. Bottom hose of a radiator |
Prevention
All laying and consolidations are subject to replacement. Hoses without fail fix collars.
Check cooling system by means of Snap On SVT 362 and 4467 equipment.
If in oil a significant amount of metal shaving is found, it is necessary to clean oil channels and to replace the oil filter.
It is possible to remove and establish all specified details without engine dismantle from the car.
The pump cooling the liquid / thermostat in collecting (4-cylinder models)
1. Hose union 2. Top hose of a radiator 3. The pump of cooling liquid check shaft deformation at a leak or damage replace 4. Laying 5. 20 N of m. 6. Thermostat check immersion in hot water temperature of operation 8 ° With temperature of closing 105 ° With piston stroke of a working element not less than 7 mm | 7. Bottom hose of a radiator 8. Maslookhladitel 9. A tube of cooling liquid 10. Temperature sensor 11. 10 N of m. 12. Sealing ring 13. Sealing washer 14. Temperature sensor |
Replacement of cooling liquid
System of cooling of Audi cars of all models are filled at manufacturer with a water and antifreeze (G 11) mix with anticorrosive additives. Such cooling mix can be used all the year round.
Antifreeze not containing phosphates increases frost resistance, prevents corrosion and scaling, and, besides, raises a boiling point. Increase of a boiling point of cooling liquid improves operational parameters at work with the maximum loading, especially in tropical conditions.
At replacement of cooling liquid in Audi cars of all models irrespective of a year of release it is necessary to fill system of cooling with antifreeze ZVW237 102 not containing phosphates.
Plums of cooling liquid
PERFORMANCE ORDER |
1) transfer the handle of management of a heater to the situation warm |
2) remove a stopper of a broad tank |
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3) merge cooling liquid or through hoses 1, or via the thermostat 2 union |
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Filling
PERFORMANCE ORDER |
1) establish on a place and fix hoses |
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2) fill a broad tank with cooling liquid to maximum label |
3) close a tank a stopper |
4) start the engine and warm up it before the first operation of the fan |
5) check level of cooling liquid, if necessary restore |
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Recommended mixes
Freezing point
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Antifreeze volume
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Water volume
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- 25 ° With
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2,8 l
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4,2 l
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- 35 ° With
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3,5 l
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3,5 l
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Prevention
When the engine is heated-up to normal working temperature, level of cooling liquid in a broad tank should be a little higher than maximum label. When the engine cold, level of cooling liquid in a broad tank should be between minimum and maximum labels.
It is forbidden to touch fan blades. The fan can spontaneously turn on at timer operation. In a warm motor compartment the cycle of turning on of the fan can repeatedly repeat after an engine stop.
Automatic turning on of the fan after an engine stop
Modern cars are equipped with system of automatic start of the fan for cooling of a gasoline pipe line and injectors after an engine stop that facilitates the subsequent start-up of the hot engine.
Principle of work of system
If the temperature in space of a motor compartment after a stop of the engine is higher 110 ° With, the thermoswitch includes a timer which in turn turns on the fan.
When the temperature becomes lower 103 ° With, the relay disconnects the fan. Such cycle can repeatedly repeat, throughout 10–12 minutes.
System details
Thermoswitch
It is mounted on an arm which fastens to a block head between the 1st and 2nd cylinders (from an injector).
Timer
After operation of a thermoswitch, a timer turns on the fan for the first speed of rotation on 10-12 mines after an engine stop.
Fan thermoswitch – operation thresholds
Switch |
Inclusion / switching off temperature
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incl.
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off.
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Three-chambered, provides connection with a positive pole of the battery, inclusion of the first speed of rotation |
92-97 ° With
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84-91 ° With
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Second speed of rotation of the fan |
99-105 ° With
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91-98 ° With
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Search of malfunctions
Timer
It is mounted on an auxiliary guard under the dashboard on the left side.
Turn the ignition key in the situation ON and OFF.
Connect to mass of the car a thermoswitch wire.
The fan should turn on on the first speed of rotation.
Prevention
Test should be executed within 10–12 minutes after an engine stop as the timer works during this period.
Thermoswitch
The situation ON – closes contact on weight when the temperature in a motor compartment is higher 110 ° than Page.
The situation OFF – contacts are opened, when the temperature in a motor compartment is lower 103 ° than Page.
Electroconducting
By search of malfunctions of an electric chain look subsection 14.3.2.
Tarirovka of the areometer for antifreeze
For ensuring accuracy of measurements, it is necessary to check an areometer tarirovka periodically.
In a small vessel mix antifreeze and water in the ratio 1:1.
The indication of the areometer should be-35 ° S.Esli the indication differs, put a label corresponding to-35 ° by Page.
Check of level of cooling liquid
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When the engine is heated-up to normal working temperature, level of cooling liquid in a broad tank should be a little higher than maximum label. When the engine cold, level of cooling liquid in a broad tank should be between minimum and maximum labels. |
The pump cooling the liquid / thermostat in collecting (5-cylinder engines)
1. 20 N of m. 2. To the top pipe of a radiator 3. 10 N of m. 4. To the bottom pipe of a radiator 5. Adapter 6. 10 N of m. 7. Diametrical ring laying 8. Thermostat check immersion in hot water temperature of operation 87 ° With temperature of closing 102 ° With piston stroke of a working element not less than 8,0 mm 9. A tube of cooling liquid 10. From a heater radiator 11. To a heater radiator |
12. Ventilyatorny valve 13. 20 N of m. 14. Diametrical ring laying 15. Thermoswitch providing start-up of the fan after an engine stop temperature of switching 85 ° With 16. Laying 17. Adapter 18. Sealing ring 19. The pump of cooling liquid check shaft deformation at a leak or damages replace the pump assembled |
Radiator in collecting (5-cylinder engines)
1. Overlay of a radiator, top 2. 10 N of m. 3. To an auxiliary radiator 4. Laying 5. 20 H.м 6. Rezinometallichesky plug, 10 N of m. 7. Broad tank test pressure of 1,2-1,5 atm 8. Stopper of a broad tank 9. Radiator for dismantle remove hoses, turn out the fan thermoswitch remove rezinometallichesky plugs and an overlay of a radiator the radiator acts in film assembled with the fan, casing and the directing device | 10. Rezinometallichesky plug, 10 N of m. 11. Fan thermoswitch 12. Laying 13. Fan 14. To the thermostat 15. Overlay of a radiator, right 16. To a head of the block of cylinders 17. Rezinometallichesky plug, 10 N of m. 18. 10 N of m. 19. Radiator casing |
Fan thermoswitch – operation thresholds
Switch |
Inclusion / switching off temperature
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incl.
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off.
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Three-chambered, provides connection with a positive pole of the battery, inclusion of the first speed of rotation |
92-97 ° With
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84-91 ° With
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Second speed of rotation of the fan |
99-105 ° With
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91-98 ° With
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Tarirovka of the areometer for antifreeze
For ensuring accuracy of measurements it is necessary to check an areometer tarirovka periodically.
in a small vessel mix antifreeze and water in the ratio 1:1
the indication of the areometer should be-35 °
if the indication differs, put a label corresponding-35 °
Replacement of cooling liquid
System of cooling of Audi cars of all models are filled at manufacturer with a water and antifreeze (G 11) mix with anticorrosive additives. Such cooling mix can be used all the year round. Antifreeze not containing phosphates increases frost resistance, prevents corrosion and scaling, and, besides, raises a boiling point. Increase of a boiling point of cooling liquid improves operational parameters at work with the maximum loading, especially in tropical conditions.
At replacement of cooling liquid in Audi cars of all models, irrespective of a year of release, it is necessary to fill system of cooling with the antifreeze ZVW237 102 which is not containing phosphates.
Recommended mixes
Freezing point
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Antifreeze volume
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Water volume
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- 25 ° With
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3,2 l
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4,8 l
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- 35 ° With
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4,0 l
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4,0 l
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Plums of cooling liquid
PERFORMANCE ORDER |
1) remove a stopper of a broad tank |
2) disconnect a heater hose on the block of cylinders |
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3) disconnect transitional a hose of a tube of cooling liquid (it is specified by an arrow) |
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Filling
PERFORMANCE ORDER |
1) establish on a place and fix hoses |
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2) unscrew the screw of the ventilating valve (it is specified by an arrow) |
3) fill a broad tank of cooling liquid to maximum label |
4) when cooling liquid will start to be poured, wrap the screw of the ventilating valve |
5) close a tank a stopper |
6) start the engine and warm up it before the first operation of the fan |
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Components of system of cooling (Compartment model)
1. Consolidation 2. Radiator guard, top section 3. 10 N of m. 4. Rezinometallichesky plug, 10 N of m. 5. Fan 6. Radiator guard, right section 7. 20 N of m. 8. Radiator 9. Sealing washer 10. Thermoswitch, 25 N of m. |
11. Stopper of a broad tank check: by means of the VAG 1274 and VAG 1274/1A adaptation control pressure from 1,2 to 1,5 atm 12. Broad tank 13. Radiator casing 14. To a head of the block of cylinders 15. To the thermostat 16. To an additional radiator |
Prevention
Check leaks in cooling system by means of the VAG 1274 and VAG 1274/1A adaptation.
Replace laying and consolidations. All hoses fix collars with fixing by the screw.
The pump cooling the liquid / thermostat in collecting (Compartment model)
1. 20 N of m. 2. The pump of cooling liquid check shaft deformation at a leak or damages – replace 3. Sealing ring at a leak or damages – replace with a ring repair the size (0,5 mm, number of a detail 069 121 043) 4. Hose union 5. Laying 6. Sealing ring 7. Thermostat check immersion in hot water temperature of the beginning of opening 87 ° With temperature of complete opening 102 ° With course of a working element not less than 8 mm |
8. Thermoswitch it is intended for fan start after an engine stop operation temperature about 85 ° With 9. To a radiator of an otpitel 10. To the top radiator 11. To the bottom radiator 12. 10 N of m. 13. A metal tube of cooling liquid 14. Ventilating valve 15. From a radiator of an otpitel |
Replacement of cooling liquid
System of cooling of Audi cars of all models are filled at manufacturer with a water and antifreeze (G 11) mix with anticorrosive additives. Such cooling mix can be used all the year round. Antifreeze not containing phosphates increases frost resistance, prevents corrosion and scaling, and, besides, raises a boiling point. Increase of a boiling point of cooling liquid improves operational indicators of the engine at work with the maximum loading, especially in tropical conditions.
At replacement of cooling liquid, or at level restoration to fill system of cooling follows antifreeze ZVW237 102 not containing phosphates. It belongs to all models of Audi cars, irrespective of a year of release.
Recommended mixes
Air temperature (not below)
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Water and antifreeze ratio
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- 25 ° With
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3:2
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- 35 ° With
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1:1
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Plums of cooling liquid
PERFORMANCE ORDER |
1) remove a stopper of a broad tank |
2) merge cooling liquid |
3) remove a heater hose from a back part of the block of cylinders |
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4) remove the bottom hose of a radiator |
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Filling
PERFORMANCE ORDER |
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1) open the ventilating valve (it is specified by an arrow) |
2) fill in cooling liquid to maximum label on a broad tank |
3) watch intake of liquid via the ventilating valve as soon as liquid will start to be poured, close the valve |
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4) close a tank a stopper |
5) start the engine and warm up it before the first operation of the fan |
6) check level of cooling liquid, if necessary воcстановите |
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Prevention
When the engine is heated-up to normal working temperature, level of cooling liquid in a broad tank should be a little higher than maximum label. When the engine cold, level of cooling liquid in a broad tank should be between minimum and maximum labels.
Radiator – removal
PERFORMANCE ORDER |
1) remove hoses, rezinometallichesky plugs, the condenser of the conditioner and open a connector of conducting of a thermoswitch |
2) disconnect from a radiator the bottom guard and remove a radiator assembled with a casing and the fan
Prevention
On the models equipped with system of anti-blocking (ABS), it is necessary to weaken also fastening of the electric motor of the fan and to displace it forward.
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Fan thermoswitch – operation thresholds
Switch |
Inclusion / switching off temperature
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incl.
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off.
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First speed of rotation |
92-97 ° With
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84-91 ° With
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Second speed of rotation of the fan |
99-105 ° With
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91-98 ° With
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